Motor & vibration monitoring

Wireless vibration & motor monitoring — installed in minutes.

Non-invasive wireless sensors watch vibration, temperature, motor load and runtime — and flag the bearing, imbalance or winding fault weeks before the motor fails. No rewiring, no shutdown.

Prefer to start small? Ask about a deployment on one critical motor.

Built on Google Cloud · per-customer data isolation · Ontario-based

What customers see · illustrative
Motor health · illustrative
Drive motor
Vibration trending up
Watch
Bearing temperature
Within normal range
Healthy
Winding / motor load
Load steady
Healthy

Motors fail in ways you can't see — until they're down.

The hot bearing you find too late

Manual IR-gun rounds and listening surveys miss the bearing heating up between checks; it seizes and takes the motor with it.

Imbalance & misalignment

Quietly multiplies vibration for weeks, wearing bearings, couplings and mounts before anyone notices.

Winding strain & overload

Motor load and current creep up long before a trip, with no early signal to act on.

One seizure, whole-line cost

Every unplanned motor stop is emergency labour, expedited parts and lost throughput.

Vibration & motor monitoring in three steps.

1

Mount the wireless sensor

Non-invasive, installed in minutes, no shutdown, no rewiring.

2

AI watches the motor

Vibration, temperature, AC current/load and runtime, continuously, from day one.

3

Get alerts, work orders & reports

The platform turns the data into action: early warnings, recommended work orders and plain-language reports — across every motor and site.

From motor signal to scheduled fix.

Weeks of early warning

Vibration and temperature trends flag bearing and winding wear before failure.

Installed in minutes, non-invasive

Wireless mount, no shutdown and no rewiring to get started.

Plant-wide view

Every motor and site in one place; the worst-trending machine surfaces first.

AI agents don't just chart data — they recommend the fix and the work order.

Real, measured results · 2025

We watched a $31,200 failure happen — with 48 hours of warning on the screen.

In a 2025 deployment at an Ontario building-products manufacturer, IoT Octopus watched a drive motor in silent observation — and saw the bearing failure coming two full days out. This is what inaction costs.

$31,200 CADCost of the failure: $27,000 lost production + $4,200 repairs
48 hoursOf warning visible before the bearing seized
Under $200 CADThe lubrication job that warning pointed to
With alerts on, this is a sub-$200 lubrication job scheduled for the next maintenance window — not a $31,200 line-down event.

Read the full case study →

Background reading: how vibration monitoring catches bearing failure weeks early.

Built for industrial reliability.

Built on Google Cloud

Secure, scalable infrastructure your IT team can trust.

Per-customer data isolation

Your data stays yours, isolated per customer and never used to train shared models.

Ontario-based

Built and supported from Kitchener, Ontario, with a Canadian primary data region.

Minutes to install

Non-invasive wireless sensors — no line shutdown and no rewiring.

Motor & vibration monitoring questions, answered.

How long does installation take?

The device installs in minutes, non-invasively, with no infrastructure upgrade and no production stop. Our team can install it for you as a turnkey deployment, or you can self-install with a guided kit. A photo of the machine's nameplate is enough to get started.

Do I need to shut down the motor to install it?

No. The wireless sensors are non-invasive and mount in minutes — there is no shutdown and no rewiring to get started.

What signals does it capture?

Standard signals are vibration (the earliest sign of bearing wear, imbalance and looseness), temperature, AC current and load, power usage, runtime and uptime, and the ambient environment. The device also accepts new sensors and custom parameters whenever a process needs them.

How is this different from a CMMS?

A CMMS tracks the work; IoT Octopus tells you what work is needed and when. It watches equipment health continuously and turns its findings into AI recommendations and drafted work orders your team approves. It works alongside an existing CMMS - nothing gets ripped out.

How is our data secured, and where is it stored?

Your equipment data is encrypted in transit and at rest, with per-customer data isolation. The primary data region is Canada, and the platform is built on Google Cloud. You own your data at all times.

Can we start with just one motor?

Yes. Deployments often start with a single critical asset. Monitoring and health verdicts begin on day one from a physics-based baseline; the baseline refines against the machine's real duty cycle over the first weeks, and by month three the asset has a learned profile, fleet benchmarking and monthly reports.

Want the whole picture?

Motor & vibration monitoring is one part of the platform. Explore how IoT Octopus turns machine data into action across every asset and site.

Book a demo.

See vibration and motor monitoring running on your equipment — vibration, temperature and motor load. Installs in minutes, non-invasive, no shutdown.

  • Built on Google Cloud
  • Per-customer data isolation
  • Ontario-based
  • A real person follows up within one business day

Real 2025 result: 48 hours of warning before a $31,200 bearing failure at an Ontario building-products manufacturer. Read the case study.

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