Packages

Our range of service packages is designed to meet your manufacturing needs at every stage, from the initial setup of new facilities to optimizing and upgrading existing production lines. Whether you’re looking for high-level guidance, in-depth planning, or full project management, Innovate-Ops offers flexible packages to ensure your operations are efficient, compliant, and ready for growth. Explore our tailored packages below to find the right fit for your facility setup or manufacturing line upgrade needs.

Packages for New Manufacturing Facility Setup

Basic Site & Facility Assessment

  • Overview: Ideal for clients at the very beginning stages, needing help with location selection and facility suitability.
  • Includes:
    • Site location analysis for workforce, supply chain, and incentives
    • Infrastructure, utility, and environmental risk assessments
    • High-level compliance check on zoning, safety, and environmental standards
  • Deliverables: Site Assessment Report with recommendations and estimated costs for top location choices.

Detailed Facility Planning & Production Layout Design

  • Overview: A comprehensive package for clients ready to proceed with facility planning and production setup.
  • Includes:
    • Production line design and workflow optimization for scalability
    • Space utilization planning, including recommendations for automation integration
    • Detailed timeline and budget estimates for facility preparation and equipment setup
  • Deliverables: Facility Layout Blueprint, Production Flow Plan, Initial Budget, and Timeline.

Equipment Selection & Specification

  • Overview: For clients needing guidance on selecting the right equipment for their production needs.
  • Includes:
    • Equipment needs assessment based on production volume, quality requirements, and regulatory needs
    • Recommendations for modern, efficient, and compliant equipment and technologies
    • ROI analysis and cost-benefit comparisons of various equipment options
  • Deliverables: Equipment Specification Report, Vendor Recommendations, and Cost-Benefit Analysis.

Full Project Management for Facility Setup (Time & Materials Based)

  • Overview: End-to-end project management for facility setup and production line installation.
  • Includes:
    • Detailed project timeline and scheduling, from facility preparation to production line setup
    • Coordination with vendors, contractors, and regulatory agencies
    • Oversight of equipment installation, testing, and initial calibration
  • Deliverables: Comprehensive Project Timeline, Real-Time Progress Updates, and Post-Setup Report.
  • Pricing: Time and materials basis, with estimated hours and materials cost provided in advance.

Ongoing Support and Performance Review

  • Overview: Continued support for monitoring and improving new facilities post-setup.
  • Includes:
    • Monthly or quarterly performance reviews with KPI tracking
    • Continuous improvement recommendations based on production metrics
    • On-call support for equipment troubleshooting and minor adjustments
  • Deliverables: Regular Performance Reports and Continuous Improvement Plan.

Smart Manufacturing Implementation

  • Overview: An advanced package focused on integrating IoT and AI solutions for Industry 4.0.
  • Includes:
    • IoT integration for real-time production monitoring
    • AI-driven predictive maintenance setup and analytics tools
    • Training on new systems for operational staff
  • Deliverables: Smart Manufacturing Systems Setup, Data Analytics Tools, and Staff Training Resources.

We’re here to help & we look forward to supporting your manufacturing success

At Innovate-Ops, we’re here to help you achieve your manufacturing goals, whether you’re setting up a new facility, optimizing an existing line, or exploring advanced technology integration.

Packages for Upgrades to Existing Manufacturing Lines

Current Operations Assessment & High-Level Recommendations

  • Overview: A foundational package for companies looking to understand improvement opportunities.
  • Includes:
    • On-site assessment of workflows, equipment utilization, and production bottlenecks
    • Evaluation of energy consumption, waste, and efficiency levels
    • High-level recommendations for immediate improvement opportunities
  • Deliverables: Operations Assessment Report with Key Recommendations and Next Steps.

Detailed Efficiency Improvement Plan

  • Overview: For clients needing an in-depth plan to optimize productivity and reduce costs.
  • Includes:
    • Detailed layout redesign for improved workflow and space utilization
    • Lean manufacturing implementation roadmap
    • Plan for waste reduction and resource efficiency
  • Deliverables: Comprehensive Improvement Plan with timelines, resource estimates, and projected cost savings.

Equipment Upgrade & Technology Integration

  • Overview: This package focuses on upgrading equipment and integrating new technologies for better performance.
  • Includes:
    • Evaluation of current equipment and identification of outdated machinery
    • Recommendations for new technology (IoT, AI, robotics) and integration planning
    • ROI analysis on potential technology upgrades, including energy-saving and productivity gains
  • Deliverables: Equipment Upgrade Report, Technology Integration Plan, and Vendor Recommendations.

Project Management for Installation & Upgrades (Time and Materials Based)

  • Overview: Full project management for installation of new equipment and reconfiguration of production lines.
  • Includes:
    • Scheduling and overseeing equipment installation and testing
    • Coordination with vendors, contractors, and client teams
    • Ensuring regulatory compliance and quality assurance throughout the upgrade process
  • Deliverables: Project Schedule, Weekly Progress Updates, Final Compliance Report.
  • Pricing: Time and materials basis, with advance estimates for hours and materials.

Smart Manufacturing & Predictive Maintenance Implementation

  • Overview: For clients aiming to transition to smart manufacturing with Industry 4.0 solutions.
  • Includes:
    • IoT sensors for real-time monitoring and AI-driven predictive maintenance
    • Data analytics for process optimization and quality improvement
    • Staff training on new systems and software
  • Deliverables: Smart Manufacturing Systems, Predictive Maintenance Setup, and Training Documentation.

Sustainability & Energy Efficiency Program

  • Overview: Targeted improvements for clients seeking sustainable practices and energy savings.
  • Includes:
    • Energy usage analysis and recommendations for efficiency upgrades
    • Waste reduction strategies and eco-friendly materials sourcing
    • Support for implementing recycling and green initiatives
  • Deliverables: Energy Efficiency Report, Sustainability Plan, and ROI Analysis on energy-saving investments.

Continuous Improvement & Performance Optimization Support

  • Overview: Ongoing support for process optimization and achieving production KPIs.
  • Includes:
    • Monthly or quarterly performance reviews and KPI tracking
    • Adjustments to processes based on real-time data and performance feedback
    • On-call support for troubleshooting and minor operational adjustments
  • Deliverables: Performance Review Reports and Continuous Improvement Roadmap.